Avoid placing supports directly under areas that require a smooth or highly detailed finish (although sometimes it's unavoidable).
Sometimes, by rotating your 3D model in Cura, you can avoid using supports and print a perfectly clean and neat model without any unwanted plastic residue.
Place brackets strategically, focusing on critical protrusions, to minimize the number of contact points and facilitate removal.
In Cura, the “ZigZag” support structure often provides the easiest removal compared to other options like “Grid” or “Cross”.
The “ZigZag” support structure provides strong support while allowing for easier separation due to its shape.
By default in Cura, From 45° onwards supports will be placed in those models that exceed this angle. But if you want you can modify this value.
you can print an overhang test to study up to what angle your 3D printer can print the overhangs without having problems.
With this you can avoid using supports in places that may not be necessary, as for example in some circular shapes .
When it comes to support strength, Using the “Zig Zag” pattern in Cura is often beneficial.
This pattern provides a sturdy support structure while allowing for easier removal as the zigzag design creates natural breaking points that aid in removal.
The XY distance determines the separation between the model and the supports. Increasing this distance slightly will make it easier to remove the supports.
Sometimes the supports stick to the walls of the 3D printed model, and that´s because you don´t leave a gap configured in the settings.
This adjustment will allow you without a doubt, to leave a space between your supports and the walls of the model.
Normally by default, Cura will assign a distance based on the thickness of the line width, which will always be determined by the size of the Nozzle your printer is using. But that space may not be enough.
Leave at least a space that is twice the size of your nozzle. For example, if you use a 0.4mm nozzle then leave an XY gap of 0.8mm to ensure the supports don't stick to the walls of the model.
Experiment with different values based on your 3D printer to find the optimal balance between support stability and removal convenience.
An optimal support density ensures effective support, but also facilitates removal.
A density between 10% and 20% is usually sufficient, but fine-tuning may be necessary depending on your specific project.
Adjust the support density in Cura depending on the complexity of your model.
All the tests you can see in the images have a support density of 12%
The Z distance defines the space between the support and the model's surface.
Increasing this distance slightly may make removing the bracket easier.
This setting is one of the most important ones you need to consider. If the Z distance is too small, the support will merge with the roof of the model you are printing..
Cura chooses this value based on the layer height, but this value may not be suitable in all cases, especially if you use different nozzle diameters.
Therefore, You should always choose a multiple of the layer height value you are using.
For example, if your layer height is 0.2 mm, the Z distance configured by Cura will be 0.2 mm, which means that there will only be one layer of difference (empty space) between the support roof and the model.
Another important thing is to know that Cura rounds the parameters based on the layer height, which means there will be no intermediate Z distances.
For example, if you choose a distance of 03 mm Cura will round it to 0.4 mm, and you can check this in the preview.
A Z distance of around 0.2 mm to 0.4 mm usually yields good results, but it may be necessary to experiment to find the ideal value for your prints.
A distance in Z of 2 mm may be effective with a 0.4 mm nozzle, but With a 0.8 nozzle it will be impossible to remove it, or at least it will cost you a lot of work.
Think of it this way, always choose at least 2 layers of difference between the support roof and the model's base..
To change the support distance in Cura, follow these steps:
Make sure to check “Enable Support Interface” to create a roof between the support and the model.
For this interface to be more effective and to detach from the model more easily, it must have sufficient density on both its roof and its floor.
In addition to this, you will also need to choose the “Zig Zag” Support Interface Pattern to make the roof more effective.
Configure the following settings:
You will need to perform your own tests to check the results.
“Activate conical support” is a setting hidden in the “Experimental” section from Cura Ultimaker and its function is to make the support areas smaller at the bottom than in the overhang parts.
You can activate the conical support to save time and material, in addition, reducing the support area of the supports will have the benefit of leaving less marks and material.
Let's explore the recommended support settings for the different nozzle sizes commonly used in 3D printing:
Support Pattern: | Zig Zag |
Wall Line Count of Support: | 0 |
Connect Support Zigzags: | Activated |
Support Density: | 12% (between 10% and 20%) |
Distance in Z of the support: | 0.4mm (Layer Height x2) |
X/Y distance of the support: | 0.8mm (Line width x2) |
Priority of support distances: | Z over X/Y |
Minimum X/Y distance of the support: | 0.8mm (Line width x2) |
Horizontal expansion of the support: | 0.0 |
Enable support interface: | Activated |
Enable Support Roof: | Activated |
Enable support floor: | Activated |
Support interface density: | 90% (between 90% and 100%) |
Support Roof Density: | 90% |
Support soil density: | 100% |
Support interface pattern: | Zig Zag |
Support interface horizontal expansion: | 0 |
Activate conical support: | Activated |
Angle of conical support: | 30.0° (between 30° and 45°) |
Minimum width of conical support: | 5.0mm |
Support Pattern: | Zig Zag |
Wall Line Count of Support: | 0 |
Connect Support Zigzags: | Activated |
Support Density: | 12% (between 10% and 20%) |
Distance in Z of the support: | 0.6 mm (Layer Height x2 or x3) |
X/Y distance of the support: | 1.6 mm (Line width x2) |
Priority of support distances: | Z over X/Y |
Minimum X/Y distance of the support: | 1.6 mm (Line width x2) |
Horizontal expansion of the support: | 0.0 |
Enable support interface: | Activated |
Enable Support Roof: | Activated |
Enable support floor: | Activated |
Support interface density: | 90% (between 90% and 100%) |
Support Roof Density: | 90% |
Support soil density: | 100% |
Support interface pattern: | Zig Zag |
Support interface horizontal expansion: | 0 |
Activate conical support: | Activated |
Angle of conical support: | 30.0° (between 30° and 45°) |
Minimum width of conical support: | 5.0mm |
Youtube video: ImpresoEn3D
Tree supports are an alternative to traditional linear supports. They feature a branched structure that offers better accessibility for post-processing, reducing the need for extensive support removal.
Although tree supports can be advantageous in certain cases, such as complex and organic models, they do not always provide the same stability as traditional supports.
I recommend experimenting with both options and evaluating performance based on your specific project requirements.
When using tree supports in Cura, the following settings can help optimize your printing process:
In future posts I will go into more detail about tree supports, testing them and posting the results.
Youtube video: ImpresoEn3D
As I said before, not all supports are going to be the same for all models. Some models are going to be simple and easy to print with normal supports, while others are going to be more complex models and will need equally complex supports, such as tree supports.
This guide may not be useful for every model you want to print, but it can help you experiment a bit with some Cura settings you may not have known about.
Test and experiment with small tests first, and then draw your own conclusions about what works and what doesn't.
Optimize Z Distance, X/Y Distance of Brackets, Bracket Interface Density and other parameters to achieve the right balance between bracket stability and removal convenience.
Please note that fine-tuning of these settings may be necessary for each specific model, so feel free to experiment and adjust accordingly to achieve the best results.
If you want to know more about the support settings in Cura and their meanings, I recommend reading the post “Cura Support configurations” as it may be of interest to you.
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Very good article, thank you very much